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Kohler Generator Maintenance Manual
Kohler Generator Service Manual Pdf
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Open Roads Forum > Tech Issues > Old Kohler generator,
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77Casual Berlin Wi Senior Member Joined: 02/13/2005 View Profile Offline
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Hi, We picked up a 4.5CKM21-RV spec 10112A Kohler generator for $100. It has been sitting for a very long time. There is a box on the side of it with 3 clear solenoids or breakers or something like that in it and a ton of wires. Someone was messing with these things and some of the wires are not hooked up. Does anyone have a wire diagram or any other tech info on this thing? I want to put in our 84 Midas Kingston if I can get it to work like it should. I did have the engine running tonight and it sounds good after cleaning the carb, but I am totally lost on all the wiring and all the solenoids and breakers or whatever they are. The starter solenoid is bad also, I just had a jumper to the coil + side and jumped across the terminals on the solenoid to make the starter work. The guy we got it from said the last time he used it he had problems and it had to do with these little clear boxes with all the wires on them. I need to see if there is a ID number or any other info on the side of these things. I see a voltage regulator is about $300 for this thing so I hope that is not the problem. Mice had been in the back end of it also with a big nest in there. I got most of it cleaned out and didn't see any wires that had been chewed on. Tom We have a 84 27ft Midas Kingston, a E350 Ford with 460 and a C6.
mrsmokey MA>,02379 Senior Member Joined: 03/21/2005 View Profile Offline
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some of these old units run fine .Is it a 4 cy gas engine ? Does the generator act as the starter?? SMOKEY
77Casual Berlin Wi Senior Member Joined: 02/13/2005 View Profile Offline
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Opposed 2 cylinder 17 hp Kohler engine. Engine has its own starter. After some searching on google I found out the things I am asking about are relays but I can't find any with the same ID numbers on them.
MELM GA Senior Member Joined: 12/11/2001 View Profile Offline
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You can download the manuals for the engine here: K Series Manuals. You can find Kohler dealers and service here: Kohler Power Systems. They may be able to get any manuals you want. Here is another source (recommended by several forum members) for Kohler parts: ASAP (Advanced Service and Parts aka Parts For Techs). They have the control board and the service manual - its TP-5206 for the 4.5 CKM. And check e-bay, as there are often manuals for sale there. I have an '89 4.5 CKM in my MH, and bought the complete set of manuals from Kohler about 10 years ago. My total experience with it is basically routine maintenance. The control board should be a 239396 with a letter indicating the version or revision. My manual has the wiring for the C and E versions. Check your board for the number. Look closely at the board for damage to the circuit foil. They were apparently subject to problems caused by other circuit failures as they have a couple of pages in the book on that topic. Click on the View Profile under my Username and then on Send Email. Include the board number in your email, and I'll return email you the wiring info for that one. Or send me a Private Message with your email address and the board number. Mel & Mary Ann; Mo'Be (More Behave..) and Bella 'If you have an RV, you don't need another hobby.' Comment from a friend.. 90 Champion LaSalle MH 29 ft P30 (89 Chassis) Visit The Official Blog of the Open Road
77Casual Berlin Wi Senior Member Joined: 02/13/2005 View Profile Offline
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Hi, Where do I find the control board? I didn't see any kind of circuit board in there. My main problem is the wires in the control box I guess I would call it, there is 3 relays and the stop/start switch and a million wires in there.
77Casual Berlin Wi Senior Member Joined: 02/13/2005 View Profile Offline
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Hi, here are links to pictures of the generator, maybe it will help explain what I have. EDIT I guess the links don't work, at least they don't for me. Edit - made the links work. Mel * This post was edited 06/18/08 01:28pm by an administrator/moderator *
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